You selected the right AGMA Class gearbox . You calculated the belt tension perfectly. But the moment you hit "Start," the belt snaps or the gearbox makes a terrifying clunk. The culprit is likely your Starting Method . In conveyor systems, the starting torque profile matters more than steady-state power. Note: We previously discussed VFDs as Energy Savers for pumps and fans. For conveyors, however, the goal is not lowering your electric bill—it is preventing your gearbox from exploding. Table of Contents 1. The Physics of Shock Loads 2. Why Soft Starters Stall Conveyors 3. The VFD Torque Advantage 4. Comparison: Cost vs. Protection 5. Final Verdict Advertisement 1. The Physics of Shock Loads When an AC induction motor starts Direct-On-Line (DOL), it draws 600% to 800% of its rated current (Inrush Current). More importantly, it produces a sudden spike known as Locked-Rotor Torqu...
Solid Edge features a very useful application called " Motion " which allows users to simulate the movement of mechanical parts. This enables machine designers to test and ensure that the movement of their mechanism is exactly as expected before manufacturing parts. This helps save a lot of money. Advertisement However, instead of using the " Motion " application, I would like to show you how to simulate the motion of mechanical parts using a sketch in Solid Edge together with Microsoft Excel . Why? Most of the time, I start my mechanical design with the concept and layout using sketches. If we could simulate the motion of mechanical parts in a sketch, it would help me a lot. I got this idea when I was playing with sketches and constraints in Solid Edge . Solid Edge allows us to change the dimensions easily by just rotating the mouse wheel. Figure 1: The Concept — Using VBA to "push" dimension values from E...