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Showing posts from December, 2010

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Conveyor Motor Sizing Guide: Torque, Power, Inertia & Gearbox

Designing a conveyor system involves more than just bolting a motor to a frame. If you undersize the motor, it won't start under load due to breakaway torque . If you oversize it, you waste thousands on electricity and oversized VFDs. In this guide, we will walk through the engineering math required to size a conveyor motor and gearbox correctly, specifically focusing on the critical "Dynamic Tension" resulting from inertia. Table of Contents 1. The Physics: Effective Pull (Te) 2. Calculating Motor Power (Worked Example) 3. The Inertia Problem: VFD vs DOL 4. Gearbox Ratio Selection 5. Frequently Asked Questions Advertisement 1. The Physics: Effective Pull (Te) The first step in any sizing calculation is determining the Effective Pull ( T e ) . This is the sum of all forces resisting the motion of the belt. The Basic Formula: T e = F friction + F gravity + F material...
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Chebyshev Linkage Design: Ratios & Straight-Line Motion

Figure 1: The Chebyshev linkage converts rotary input into approximate straight-line output. Introduction to the Chebyshev Linkage The Chebyshev linkage is a four-bar mechanical linkage that converts rotational motion into approximate straight-line motion . It was invented by the 19th-century Russian mathematician Pafnuty Chebyshev , who was deeply involved in the theoretical problems of kinematic mechanisms. His goal was to improve upon existing designs, such as the Watt Straight-line Mechanism , which James Watt had used to revolutionize the steam engine. While Watt's design produces a lemniscate (figure-eight) curve with a straight section, the Chebyshev linkage is often preferred in specific machinery because the straight-line portion of the path is parallel to the line connecting the two fixed ground pivots. Search for Mechanism Design & Robotics Books Advertisement Design Ratios and Geometry The gen...

Watt Straight-Line Linkage: Analysis and Automotive Uses

Figure 1: Watt's linkage example geometry and path generation. Introduction to Watt's Linkage The Watt's linkage (also known as the parallel motion linkage) is a cornerstone in the history of mechanical engineering. It is a type of four-bar linkage originally invented by James Watt in the late 18th century to solve a critical problem in steam engine design: constraining the piston rod to move in a straight line without using high-friction guideways. Before this invention, engines used chains to connect the piston to the beam, which meant they could only pull, not push. Watt's rigid linkage allowed for double-acting engines (pushing and pulling), doubling the power output. He was immensely proud of this kinematic solution, describing it in a 1784 letter to his partner Matthew Boulton: "I have got a glimpse of a method of causing a piston rod to move up and down perpendicularly by only fixing it to a piece of iron u...