Mechanical Design Handbook is an online reference for mechanical design engineers. Besides the general topics related to mechanical component design, we provide the techniques with calculation sheets made with Microsoft Excel VBA. With help of Microsoft Excel VBA, we can reduce the repetitive calculation processes. We also show you simple techniques to use Microsoft Excel VBA and Solid Edge 3D CAD software to do motion simulation without using simulation module of Solid Edge. The graphing technique to make motion simulation can be found as well. The Mechanical Engineering computation using Microsoft Excel VBA can help reduce repetitive task as well as dynamic simulation using Unigraphics (UG) motion in mechanical engineering design.

Monday, October 1, 2007

Fasteners

A set of n bolts is to be used to provide a clamping force of F between two components. The load is shared equally among the bolts. Specify suitable bolts, including the grade of the material, if each is to be stressed to K % of its proof strength. The variable K is called the demand factor.

The load on each screw is to be

P = F /n

Specify a bolt made from an SAE grade steel, having a proof strength s psi. Then the allowable stress is

sa = K.[s]

The required tensile stress area for the bolt is then

At = P / sa

From a table find the required tensile stress area for the thread. The required tightening torque will be

T = k1 x D x P

where
D - nominal outside diameter of threads
P - clamping load
k1- constant dependent on the lubrication present




Constant dependent on the lubrication present

For average commercial conditions, use k1 = 0.15 if any lubrication at all is present. Even cutting fluids or other residual deposits on the threads will produce conditions consistent with k1 = 0.15. If the threads are well cleaned and dried, k1 = 0.20 is better. Of course, these values are approximate, and variations among seemingly identical assemblies should be expected. Testing and statistical analysis of the results are recommended.

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