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Showing posts with the label CAD CAM CAE

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Why I Wrote The Sheet Mechanic (And Why Calculations Aren’t Enough)

For engineers who already know the math—but still lose projects. For the last few years, I’ve been sharing technical guides here on Mechanical Design Handbook —how to size a motor, how to calculate fits, and (as you recently read) how to choose between timing belts and ball screws. But after 25 years in industrial automation, I realized something uncomfortable: Projects rarely fail because the math was wrong. They fail because: The client changed the scope three times in one week. A critical vendor lied about a shipping date (and no one verified it). The installation technician couldn’t fit a wrench into the gap we designed. University taught us the physics. It didn’t teach us the reality. That gap is why I wrote my new book, The Sheet Mechanic . This is not a textbook. It is a field manual for the messy, political, and chaotic space between the CAD model and the factory floor. It captures the systems I’ve used to survive industrial projec...
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Working Model 2D: The Engineer's Guide to Conceptual Motion Simulation

Working Model remains one of the world’s most popular CAE (Computer-Aided Engineering) tools for conceptual design and motion simulation. It allows engineers to create accurate simulations that replace vague, time-consuming, and often inaccurate “back-of-the-envelope” calculations. Adopted by thousands of professional engineers worldwide, Working Model is used to create and analyze real-life mechanical systems. It includes advanced features such as automatic collision detection and response for NURBS geometry , making it indispensable for complex contact analysis. Figure 1: Working Model allows for rapid prototyping of complex linkages like this hydraulic backhoe. Advertisement Advanced Analysis Capabilities The software includes powerful built-in scripts that significantly expand its capability for mechanical system analysis. Unlike standard 2D drawing tools, Working Model understands the physics of mass, friction, and gravity ....