Skip to main content

Featured Post

NEMA 17 vs NEMA 23: Torque, Speed, and When to Upgrade

When building a CNC router or upgrading a 3D printer, the first question is usually: "Is NEMA 17 enough, or do I need NEMA 23?" Most beginners look at the Holding Torque and stop there. This is a mistake. A NEMA 23 motor isn't just "stronger"—it is physically different in ways that affect your speed, your driver choice, and your machine's ability to avoid missed steps. If you choose a NEMA 17 for a heavy gantry, it is far more likely to overheat or lose steps under cutting load. If you choose NEMA 23 for a fast 3D printer, it might actually run slower than the smaller motor. This guide explains the engineering limits of each frame size. Table of Contents 1. Physical Difference (The Frame Size) 2. Torque & Speed (The Inductance Trap) 3. Driver Compatibility 4. Selection Summary Advertisement 1. Physical Difference (The Frame Size) "NEMA" is just a standard for ...
Disclosure: As an Amazon Associate, I earn from qualifying purchases.

NX Motion Simulation: Integrating Excel Timing Diagrams - Part 1

During the process of timing diagram design, I normally start with detailed calculations in an Excel spreadsheet to minimize acceleration while satisfying the required process cycle time.

Advertisement

Once I can visualize the preferred displacement, velocity, and acceleration profiles of the mechanisms in Excel, the question becomes: What's next? Shall I start manufacturing immediately?

The answer is NO. In modern engineering, we use Digital Twin Technology to verify the design first.

From Excel to 3D Simulation

Currently, I use Unigraphics (UG) NX4 (now Siemens NX) to design the mechanical parts. When the assembly modeling is done, I use the assembly model to simulate the movement of mechanisms with the Motion Simulation Module.

This step is critical for Virtual Commissioning. It helps confirm the timing diagram before releasing the design for manufacturing. It is especially useful when movements are combined in 3D space, allowing me to detect interference (collisions) with other mechanisms and solve them proactively.

The Challenge: ADAMS Functions vs. Excel Data

When I first started using the UG NX4 Motion Simulation Module, I found it easy to set the links and define joints. However, I found it difficult to define the driver functions using ADAMS-General built-in functions.

Advertisement

These functions are powerful for "Dynamics" environments, but often I prefer "Kinematics" because it's fast and focuses purely on displacement.

Can you imagine how difficult it is to manually write fifth-degree (3-4-5) polynomial cam functions for 3-4 different sectors inside this function editor? It is prone to syntax errors and is tedious to debug.

The Solution: "Spreadsheet Run"

I'm still familiar with using Excel spreadsheets to calculate things. It's easier if I can use the motion table that I've already generated during the design phase.

I finally found out that besides "Animation" and "Articulation", UG NX4 has command features called "Graphing" and "Spreadsheet Run".

These 2 commands allow me to import the Excel data directly to drive the simulation without entering complex functions manually.

The Workflow:
  • Calculate profiles in Excel (Cycloid, Polynomial, Linear).
  • Copy & Paste the values into the NX Spreadsheet Run tool.
  • Visualize the 3D motion instantly.

If the timing diagram is wrong, I just modify it in Excel and re-paste. This rapid iteration is the core of Computer-Aided Engineering (CAE).

Comments

Popular posts from this blog

Dowel Pins & Locating Pins: The Basics of Fixture Design

Figure 1: A typical fixture setup. Notice how dowel pins (silver) provide precise location, while bolts (not shown here) provide the clamping force. In the world of Precision Engineering , the difference between a high-quality product and a scrap part often comes down to microns. While bolts hold parts together, they are terrible at positioning them. This is where Dowel Pins and Locating Pins become essential components in industrial tooling . Advertisement What is a Dowel Pin? Dowel pins are precision-ground fasteners used to secure the relative position of two parts. They are typically machined to extremely tight tolerances (often within 0.0001 inches) and are available in materials like: Hardened Steel: For high-wear applications in CNC fixtures . Stainless Steel: For corrosion resistance in medical or food processing machinery. Plastic (Thermoplastic): For lightweight, non-conductive, low-load alignment. The ...

Hoeken's Linkage: Kinematics and Walking Robot Design

Figure 1: Animated simulation of the Hoeken’s Linkage showing the characteristic "tear-drop" coupler curve. 🚀 New Design Guide Available Don't just read about it—build it. Check out our new tutorial: How to Design a Hoeken’s Linkage in Excel (with Free VBA Simulator) » Introduction to the Hoekens Linkage The Hoekens linkage is a specialized four-bar mechanism designed to convert rotational motion into an approximate straight-line motion. While it serves a similar purpose to other straight-line generators, its unique coupler curve—a "tear-drop" shape—makes it exceptionally useful for intermittent motion and walking machines. One of the most fascinating aspects of kinematic theory is the concept of "Cognates." The Hoekens linkage is actually a cognate linkage of the Chebyshev Straight-line Mechanism . This means that while the physical structure and link lengths differ, they can generate...

Engineer's Guide to Ball Detent Torque Limiters

Figure 1: The ball detent mechanism provides precise overload protection by disengaging instantly when the torque limit is exceeded. The First Line of Defense: Overload Clutches In high-speed automation and heavy industrial machinery, a "jam" is not a matter of if , but when . Whether it is a cardboard box getting stuck in a packaging machine or a tool crashing in a CNC lathe, the resulting torque spike can destroy gearboxes, twist shafts, and burn out expensive servo motors in milliseconds. A torque limiter (or overload clutch) is the mechanical fuse of the drive system. While electronic monitoring (current limiting) is common, it is often too slow to prevent physical damage from the massive kinetic energy stored in the system inertia. A mechanical torque limiter provides a physical disconnect that operates in a fraction of a second. Search for Torque Limiters & Safety Couplings Advertisement Why Choose ...